Sensor and Cable Visual Inspection Checklist

Sensors and cables are part of the machine sequence. A loose connector, damaged cable sleeve, unsupported cable movement, or contaminated sensing area can create repeated stops or unclear alarms. This checklist helps teams record visible conditions before support review.

Do not access protected areas while the machine is active.

Areas to Observe

From a safe position, record:

• Cables near table, slide, rotary, clamp, ejector, and loading areas.
• Cable sleeves, clamps, ties, and support points.
• Visible connector condition.
• Sensor mounting area if it can be seen safely.
• Areas where cables may rub during movement.
• Any recent mold, fixture, robot, or auxiliary equipment change.

The goal is to identify visible clues, not to repair the machine during production.

When Sensor or Cable Records Matter

Include sensor and cable photos when:

• An alarm repeats at the same cycle step.
• The machine stops during table, slide, or rotary movement.
• A robot or auxiliary device waits unexpectedly.
• The issue appears after mold changeover or maintenance.
• The issue appears only when a certain fixture or cable path is used.

Support can use the photos to decide whether more detailed inspection is needed.

Screenshot Pairing

Pair visual photos with controller screenshots. A photo of a cable area alone may not show why the machine stopped. An alarm screen alone may not show what changed in the work area. Together, they give support a clearer starting point.

Safety Notes

If a cable looks damaged, hot, pinched, or exposed, stop and involve qualified personnel. Do not continue production simply because the machine can be reset.

Related Reading

• Maintenance
• Alarm History Screenshot Checklist
• Machine Alarms and Issues
• Auxiliary Equipment Signal Checklist